Surface-mount assembly

SMT PCB Assembly Services

SMT PCB assembly for fine-pitch, BGA and mixed-component boards with stencil, placement, reflow and inspection planning matched to design risk.

What this service solves

A controlled path from requirements to acceptance

Surface-mount quality depends on the complete process window: land pattern, stencil design, paste deposition, placement, thermal profile and inspection all interact.

Best fit for

  • Dense digital or mixed-signal assemblies
  • Boards using QFN, BGA or other hidden-joint packages
  • Prototype through repeat-production requirements

Scope

Typical project deliverables

The exact scope is frozen in the quotation and approved build documentation.

DeliverableControl pointCustomer output
01 · Stencil and paste-process reviewConfirmed before material commitmentApproved assumptions and responsibilities
02 · Programmed placement and polarity controlConfirmed before material commitmentApproved assumptions and responsibilities
03 · Thermal-profile planningControlled during manufacturingRepeatable production instruction
04 · SPI/AOI/X-ray allocation by component riskControlled during manufacturingRepeatable production instruction
05 · First-article confirmationVerified before releaseInspection, test or shipment evidence by scope
06 · Defect and rework records by agreementVerified before releaseInspection, test or shipment evidence by scope

Workflow

How a build moves forward

  1. 01

    Qualification

    Confirm product stage, quantities and commercial fit.

  2. 02

    File review

    Identify missing data and manufacturability conflicts.

  3. 03

    Quotation

    Separate material, fabrication, assembly, test and logistics assumptions.

  4. 04

    Approval

    Freeze revisions, alternates and acceptance criteria.

  5. 05

    Build & validation

    Manufacture against the approved package and record agreed results.

Risk review

Issues to resolve early

RiskRequired control
Incorrect land patternsResolve conflicting inputs in a dated engineering review.
Insufficient thermal reliefRecord approval ownership and release status before purchase.
Poor fiducial or panel designDefine handling, traceability and exception rules in the build package.
Hidden-joint packages without suitable inspectionSelect inspection and test coverage against the actual failure risk.

Buyer questions

Frequently asked questions

Can BGA and QFN components be assembled?

Package support must be confirmed against pitch, board design, equipment limits and the available X-ray inspection plan.

Is AOI enough for every SMT board?

No. AOI cannot fully inspect hidden joints under packages such as BGA. Inspection should be selected according to failure risk and joint visibility.

Why is stencil review important?

Aperture design and stencil thickness influence solder volume, bridging, opens and voiding, especially when a board mixes very small and large components.

Next step

Ready for a build review?

Share your project stage, quantity and target date. We will confirm the files, process and testing information needed for an accurate quotation.